A Comprehensive Guide on Selecting The Right Cartridge Heater

The cartridge heater is a very beneficial element for the industrial systems. It is used to heat the solids during various applications. The heating equipment consists of a cylindrical tube and a metal sheath, which consists of an adequately insulative resistive electrical system. The cartridge heater is a versatile equipment, which makes it ideal for usage in a wide range of industries, like in the chemical industry, the food manufacturing industry, and additive manufacturing, among others. There are so many kinds of cartridge heaters available on the market, with their share of benefits.

Factors to consider for choosing the right Cartridge Heater:

1. Location for Installation

Choosing the location for cartridge heater installation is important before you buy one. Once you have selected the place for installation, consider the type of material that the heater will come in contact with. This is a necessary step as not all the materials can withstand the heat. Some of the products, like aluminium and brass, will respond negatively to the heat, leading to wear and tear. When the cartridge heater is installed in such materials, it will lead to damage and leaks.

It is crucial to check for any contaminants in the installation location. Yes, the place must be clean, and the heater should fit snugly in the given location.

2. Speed of Operations

How quickly would you like the heater to react? It is used determined by the kind of application. Some of the industries, like the plastic manufacturing ones, need cartridge heaters that respond quickly once they are activated. So, if you want a quick processing heater, then go for the higher wattage heating equipment. On the other hand, if you do not want quick processing equipment, then go for a lower watt cartridge heater.

3. Design

Considering the shape and size of the cartridge heater is also important. You should choose the design that will easily be installed in the given place. Most of the heaters are designed according to standard size, so you may required to specify the correct size as per the location for the set-up.

4. Length

There are different lengths of the cartridge heaters available, and which one is apt for you can be determined by the part you intend to heat. The longer part of the given material you want to heat, the longer cartridge heater you would need. On the other hand, if you intend to heat a small part of the given equipment, then a small-size cartridge heater will work.

5. Temperature of the Given Application

The range of the cartridge heater is different, and it is best to consider the temperature of the given equipment. The most commonly used material in heating equipment is stainless steel. If you are dealing with high-temperature equipment, you can go for incology sheathing. It will help you maximize the durability of the equipment, and there is no need for frequent maintenance. Fiberglass will be the ideal material for lead wires when dealing with high tempature applications. On the other hand, rubber and silicone will be ineffective in high temperatures.

Wrapping Up….

There is a wide range of industrial processes, and heating the equipment to the precise temperature is one of these, especially in the metal and chemical industries. However, not all cartridge heaters are the same. They are available in different specifications. Hopefully, this post will help you pick the best one. Patel Heaters & Control Pvt. Ltd. is the one you can rely on. Our team of experts and advanced infrastructure ensure a wide range of premium qualities. The ease of their cartridge heater goes through a strict quality check. We have the most innovative heating solutions for your industry.