The flanged immersion heater is an essential part of the industry’s heating process. It is particularly used for heating gas and liquid in large storage tanks precisely. However, precise operations are possible only when you choose a sturdy and high-quality flanged immersion heater. In this post, we will list down the key factors that will help you select the best-flanged immersion heaters.

Choose the Correct Sheath Material:

The sheath material can be stainless steel, ceramic, aluminum, copper, or other materials. You should choose the one according to the fluid that you want to heat, you can do some research for the same. One of the things that you must look into while selecting the sheath material is the corrosion resistance. It can be determined by the velocity of the corrodent, the surrounding temperature, and also the amount of aeration the corrodent is exposed to. Also, ensure that the sheath material is compatible with the substance it is going to come in contact with.

Determine the Watt Density:

The amount of heat and preciseness of the operations is determined by the overheating of the liquid equipment. Keep these factors in mind while deciding the watt of the heating equipment that you want to purchase.

• Many of the materials are heat-sensitive, if the heating elements get hot, they can break down or be harmed.
• To prevent the element from overheating, the weak conductors of heat such as air or gas need the watt densities that are suited to the velocity of the gas flow.
• Sometimes the minerals get deposited over the sheath during the heating of the hard water or some other solutions. These can act as the insulator of heat and elevate the element’s temperature.

If the deposits are not removed, it can interrupt the operations of the flanged immersion heater, so in such a case a small watt density element should be used to increase the life of the heater.

Select Based on the Power :

Talking about the wattage, it should be selected keeping the mind the substance that you prefer to heat and whether the selected wattage heater can uniformly and quickly heat it to the desired temperature. You don’t have to be some geek to calculate the accurate amount of wattage needed for your operations. The wattage calculators available on the internet can make your job easier. It can simply be the process. All you have to do is enter the specifics of your operations like the tank volume, size, and liquid to be used. The calculator will present the accurate amount of watts needed for the operation.

Determine the Terminal Housing:

The terminal housing is essential, it features various connections that allow the usage of similar housing pieces with the integral locking and strain relief. Choosing the right terminal housing is essential for the heater to function in an optimum space.

Environmental Factors:

Last but not least, environmental factors also play an essential role in ensuring the efficiency of the operations of the immersion heater. The fluctuating operating environment, humidity, and corrosive substances are something that you be aware of before selecting the immersion heater. It will determine the coating and watt that you should select for the operations. 

Wrapping Up…

Selecting the right flanged immersion heater is essential for precise operations in various industries. By considering factors like compatibility, watt density, safety features, and environmental factors, you can choose the heaters to meet your specific needs. Reliable manufacturers like Patel Heaters & Control Pvt. Ltd. have technologically advanced immersion heaters designed by an expert engineering team. The unique construction design can ensure better output in a challenging environment. So, ensure a successful heating solution for your industrial needs.